The Ultimate Guide to Using a Smoker Box in a Gas Grill 

Integrating a smoker box in a gas grill has become a revolutionary way to savor the robust flavors of smoked meat without the necessity of owning a traditional smoker. This inventive approach ensures that you can effortlessly infuse your meats with that coveted smoky flavor, broadening your culinary horizons and allowing you to explore a myriad of gourmet delights right from your gas grill. Whether you’re a seasoned grill master or a weekend barbecue enthusiast, utilizing a smoker box can elevate your grilling game, providing an authentic, wood-fired taste to your favorite dishes.

What is a Smoker Box?

Before we get into the nitty-gritty of using a smoker box, let’s define what it is. A smoker box is a compact, often rectangular, container made from materials like cast iron or stainless steel. Its purpose? To hold wood chips or pellets and generate smoke while your gas grill cooks your food.

How does a Smoker Box work?

A smoker box works by introducing wood chips or pellets into your gas grill, where they smolder and release flavorful smoke during the cooking process. This clever accessory essentially transforms your gas grill into a makeshift smoker. As the grill heats up, the smoker box, usually positioned above the heat source, starts to smolder the wood inside. The resulting smoke infuses your food with delightful smoky aromas and tastes, enhancing the overall flavor profile. It’s a simple yet ingenious way to achieve that coveted smoky goodness typically associated with traditional charcoal or wood grilling methods. Whether you’re slow-cooking ribs, grilling chicken, or experimenting with vegetables, the smoker box is the secret ingredient for elevating your outdoor cooking game.

Why Use a Smoker Box in a Gas Grill?

Elevating Culinary Dimensions

Adding a smoker box to your gas grill can turn it into a versatile cooking tool that brings a lot of delicious flavors to your food. This clever addition is important for giving your dishes a special smoky taste, making them go from regular to really amazing.

Whether you are perfecting smoked vegetables, fish, meats, or innovative smoked desserts, the process remains straightforward. Prepare your chosen ingredients, place them strategically away from direct heat, fill the smoker box with your selected soaked wood chips, and allow the fragrant smoke to envelop your dishes in its flavorful charm. This method ensures an even and profound infusion of smoke, tenderizing and enriching every fiber of the ingredients.

The utilization of a smoker box is not merely about enhancing flavor; it’s about expanding your culinary horizon and experimenting with textures and tastes, providing an authentic smoking experience without the necessity of an independent smoking unit. This versatility enables both culinary aficionados and casual grillers to delve into the rich tapestry of smoked delicacies, all within the convenience of their gas grill.

There are mainly two types of smoker boxes to choose from: cast iron and stainless steel.

Cast Iron Smoker Boxes: These are durable and excellent at retaining heat, making them ideal for long smoking sessions.

Stainless Steel Smoker Boxes: Stainless steel boxes are rust-resistant and easy to clean, providing convenience in maintenance.

Make your Own Smoker Box Using Aluminium Foil

Creating and using foil smoke packets is a fantastic technique to effortlessly transform your standard grill into a smoker. To make a foil smoke packet, simply place wood chips or pellets onto a sheet of aluminum foil, fold it to enclose the wood, and poke a few holes in the top to allow the smoke to escape. Once prepared, these packets can be strategically positioned on your grill’s grates, near the heat source. As your grill heats up, the foil packets begin to smolder, generating a steady stream of flavorful smoke that envelops your food. It’s a versatile and budget-friendly method, perfect for adding that signature smokiness to your favorite dishes without the need for specialized equipment. Whether you’re grilling vegetables, seafood, or meats, foil smoke packets are a creative and accessible way to infuse your culinary creations with a tantalizing smoky essence.

Selecting Wood Chips: Soaked or Unsoaked?

Tailoring Your Smoking Approach to Different Meats

Different meats indeed correspond better to either soaked or unsoaked wood chips, depending on their texture, fat content, and the cooking time they require.

Soaked Wood Chips:

  1. Poultry (like Turkey and Chicken): These leaner meats benefit from the moisture that soaked chips provide, as they help in preventing the meat from drying out during longer smoking sessions.
  2. Fish and Seafood: Given its delicate texture, seafood pairs well with soaked wood chips to preserve moisture and impart a mild smoky flavor.
  3. Lean Cuts of Pork (like Pork Loin): Leaner cuts of pork are ideal for soaked wood chips to avoid drying out while absorbing a subtle smoky note.

Unsoaked Wood Chips:

  1. Fattier Cuts of Pork (like Pork Belly and Ribs): The intense, immediate smoke from unsoaked wood chips complements the rich flavor of these fattier cuts, making them more flavorful.
  2. Beef Brisket and Other Beef Cuts: The robustness of beef pairs well with the bold, intense smoke produced by dry wood chips.
  3. Lamb: Given its distinct, strong flavor, lamb can hold its own against the more pronounced smokiness that unsoaked chips deliver.

A Quick Tip:

Regardless of the wood chip choice, always consider the smoking time and desired flavor intensity when selecting meats for smoking. Fattier and denser meats are generally more suited to withstand intense, prolonged smoking, while leaner and more delicate meats may fare better with a gentler, more controlled smoking environment.

Best Woods for Smoking

wood flavor smoking table

Simple Tips on How to Use a Smoker Box on a Gas Grill

Preparing Your Gas Grill

Setting up a gas grill for smoking is generally a straightforward process, even more so if your grill is already fitted with an integral smoker box. However, producing flavorful smoke is achievable even in the absence of such a feature.

Getting Your Gas Grill Ready

Establishing a smoking environment on a gas grill is typically simple, especially when the grill comes with an integrated smoker box. But, for those without this added feature, imbuing your dishes with that smoky essence is still very much attainable.

Soak the Wood Chips

Kick-start the process by immersing wood chips in water. Check your recipe to determine the exact quantity. Soak them for at least 30 minutes to avoid burning and to ensure they produce smoke, not flames.

Preheat and Cleanse Your Grill

Light up the grill, allowing it to preheat on high for about 10-15 minutes. Follow this up by thoroughly cleaning the cooking grates using a stainless steel brush.

Fill the Smoker Box with Wood Chips

Use long-handled tongs to open the smoker box lid securely, then place the soaked, drained wood chips inside, ensuring they are evenly spread to facilitate optimal exposure to the burner below. Follow the recipe to add the right amount of wood chips, and then secure the lid of the smoker box.

Alternative Option – Non Smoked Wood Chips

For those opting for non-smoked wood chips, remember to incorporate a tray filled with water. This ensures that your meat remains succulent and moist throughout the smoking process, compensating for the lack of moisture that soaked wood chips would typically provide.

Allow the Smoke to Build

After securing the grill lid, allow some moments for the smoke to build up. It’s crucial to adjust the heat of the burner under the smoker box to either medium or low, enabling a slow smoldering of the wood.

Start Smoking Your Delightful Dishes

Place your food centrally on the cooking grate over the unlit burners and close the lid quickly to retain the smoke, enriching your food with the delectable smoky aroma.

Managing the Temperature

Regulating the temperature in a gas grill is straightforward; it mainly involves knob adjustments. Sometimes, you might need to alter the settings of one or two main burners during cooking. If you aim to smoke at ultra-low temperatures (below 250°F), switch off all the main burners and use only the burner under the smoker box.

Proximity to Smoker Box

The smoker box is the focal point for smoke accumulation. Positioning your dishes closer to it allows them to absorb more smoky flavors, enhancing their taste profiles.

Remember, whether using a built-in smoker box, opting for non-smoked wood chips, or experimenting with different setups, the goal is to perfect that savory, smoky flavor and enjoy a culinary masterpiece

Safety Precautions

Safety always comes first, even when you’re grilling. Be cautious with open flames and hot surfaces. Keep a fire extinguisher nearby and ensure your grill is in good working order.

Maintenance and Cleaning

After your culinary adventure, don’t forget to clean your smoker box. Remove ash and residue to ensure it’s ready for your next grilling session.


If you encounter issues with your smoker box or need help troubleshooting, refer to your grill’s manual or seek advice from experts in your grilling community.

Grilled Perfection with a Smoker Box

Grilled perfection with a smoker box

Top Smoker Boxes of 2023 Reviewed in Detail

1. Kaluns Smoker Box 

Embarking on a culinary adventure has never been more exciting with the Kaluns Smoker Box. I had the opportunity to test this smoker box, and the journey was nothing short of delightful. The Kaluns Smoker Box brings a new era in smoking and grilling, transforming ordinary BBQ into gourmet smoked dinners.

Made with premium stainless steel, this smoker box is a resilient and efficient accessory designed for both gas and charcoal grills. It features a compact design, measuring 3.75″D x 8.75″W x 1.63″H, making it a versatile companion for any grill master.

User Experience

The Kaluns Smoker Box is designed to add that scrumptious smoky flavor to your favorite piece of meat. Its compact size fits any grill and provides enough space for 6.35 ounces of wood chips. The convenient hinged lid is a delightful feature, allowing you to easily add and change wood chips at any time. In the mood for a new flavor for your turkey or steak? Simply switch the flavor of wood chips, and let the exhilarating aroma fill your yard.

One user happily shared, “This thing works very well! Been using oak to smoke and grill since I got it. Wet chips, hot coals, meat and WA-La!! Meat tastes as good as the local rib joint’s ribs and brisket… chicken is so good as well!”

The carefully placed and evenly spaced holes around and on the lid of the box release tons of smoke within 10 minutes of the smoker box burning on the grill. “No issues at all with this smoker box after about a dozen uses. Has held up well to the heat and is pretty easy to clean. Level of smoke depends on how you prep your chips, but this one seems to do the job pretty well. Overall, very happy,” mentioned another satisfied user.

Pros and Cons

To give you a holistic view of the Kaluns Smoker Box, here’s a breakdown of its advantages and disadvantages:

  • Durable & Efficient: Constructed of premium stainless steel, ensuring longevity and consistent performance.
  • Versatile: Works with any type of grill, whether it’s gas, propane, or wood-burning.
  • Convenient Hinged Lid: Allows for easy access to add more wood chips and switch flavors quickly.
  • Even Smoke Distribution: Carefully placed holes ensure delicious smoky flavor across the whole BBQ.
  • Preparation Time: Takes around 10 minutes to start producing smoke.
  • Capacity: While compact, the capacity may require refilling for extended grilling sessions.
  • Learning Curve: Achieving the desired smoky flavor may take a few tries for beginners.

The Kaluns Smoker Box is a revolutionary tool for anyone eager to explore the aromatic world of smoked foods. It’s a durable, versatile, and user-friendly accessory that turns your regular BBQ into a feast of gourmet smoked dishes.

The innovative design, coupled with its robust construction, makes it a reliable partner for all your BBQ sessions, allowing you to serve awesomely good pieces of meat, steak, and chicken every time. While it has a few minor limitations, the wealth of benefits and the ability to enhance your culinary creations make it an invaluable asset to your BBQ toolkit.

For those ready to say goodbye to sauces and hello to incredible smoky flavors, the Kaluns Smoker Box will make every dish a masterpiece, leaving your family and friends yearning for more. Happy grilling and smoking!

2.Weber Universal Stainless Steel Smoker Box


Unlocking the aromatic world of smoked cuisine is a dream for many, and the Weber Universal Stainless Steel Smoker Box is the key to that dream. Having used this smoker box extensively, I can genuinely say it brings a revolutionary change to your grilling experience, allowing you to be the maestro of smoky flavors at your BBQ gatherings.

The smoker box, crafted from premium stainless steel, stands as a testament to durability and efficiency. It’s a compact, lightweight accessory, weighing just 1 pound and measuring 9.8″ L x 4.5″ W x 2″ H, making it a convenient companion for all your grilling needs.

User Experience

Setting up and using the smoker box is an absolute delight. Its compact size fits comfortably atop the cooking grates, offering optimal smoking without occupying excessive space. The high-quality stainless steel ensures even heat distribution, allowing the wood chips to smolder uniformly, enveloping your meats, veggies, nuts, and cheeses with a tantalizing smoky essence.

One user pointed out the importance of patience in achieving the perfect smoke. “First off, you really need to follow the directions and let the chips sit on the grill for 20 minutes plus. You will have no smoke and then all of a sudden, you have good smoke. It works great,” the user emphasized. Indeed, the patience pays off, rewarding you with a culinary masterpiece with layers of flavor and aroma.

Another user praised the design and functionality of the box, “This little box smokes well on top of the grates thanks to the holes in the bottom as well as on top. The lid is easy to open and close so chips can be added anytime with your tongs. The chips burn completely leaving nothing but ashes.” This thoughtful design ensures a hassle-free grilling experience, allowing you to focus on mastering the art of smoking.

Pros and Cons

For a well-rounded perspective, here’s a succinct comparison of the merits and demerits of this smoker box:

  • Compact & Portable: The sleek and lightweight design ensures easy portability and storage.
  • Durable & Efficient: The robust stainless steel construction guarantees longevity and consistent results.
  • Versatile & User-friendly: Suitable for a myriad of foods and extremely easy to use with a simple setup.
  • Innovative Design: The strategically placed holes and easy-to-use lid make adding chips and achieving optimal smoke a breeze.
  • Limited Capacity: The compact size may necessitate frequent refilling for prolonged smoking sessions.
  • Learning Curve: Beginners might need a few tries to master the smoky flavor.
  • Initial Heat Up Time: Patience is key as it takes time to start producing smoke initially.

The Weber Universal Stainless Steel Smoker Box is a culinary gem for those looking to infuse a smoky twist into their dishes without a hefty investment in specialized equipment. Its user-friendly design, durability, and versatility make it a quintessential accessory for every grilling aficionado.

Its innovative design, coupled with its robust construction, ensures it’s a reliable partner for both backyard BBQs and outdoor adventures. Despite a few limitations, the myriad of benefits and the ability to elevate your culinary creations make it an invaluable addition to your grilling toolkit.

For novices and seasoned grill masters alike, the Weber Universal Stainless Steel Smoker Box promises a journey of culinary discovery, allowing you to explore and master the rich, multi-layered world of smoked cuisine. Happy grilling and smoking!

3.Char-Broil Stainless Steel Smoker Box 

Introducing a new realm of flavor to your grilling endeavors is the Char-Broil Stainless Steel Smoker Box. Having explored the capabilities of this smoker box, I’m excited to share my experiences on how it can make your grilling sessions a savory delight.

This smoker box, with its sleek silver appearance and stainless steel construction, is a durable and efficient companion to your grill. Its dimensions, 3.75 x 1.6 x 9.25 inches, make it a compact and convenient addition to your grilling accessories.

User Experience

The Char-Broil Stainless Steel Smoker Box is designed to effortlessly introduce that coveted smoky flavor to your grilled dishes. The stainless steel construction ensures longevity, while its vented lid prevents flaming and allows the right amount of smoke to escape, infusing your food with that delicious smoky taste.

A fellow griller shared, “I used with pellets and wood chips on the gas grill; it gives just the right amount of smoke for my family.” Indeed, whether it’s a family BBQ or a solo grilling session, this smoker box ensures the perfect smoky touch to your dishes.

Using this smoker box, you can experiment with different wood chips and even flavored liquids, juices, and marinades for an extra layer of zest. Another satisfied user mentioned, “Used this today to make BBQ ribs. Hickory chips burned well, and smoke could be seen coming out of the box. Ribs came out delicious.” The vented lid ensures a smooth, consistent smoke flow, allowing the food to absorb the flavors evenly, resulting in a gourmet meal right from your grill.

Pros and Cons

To provide a comprehensive overview of the Char-Broil Stainless Steel Smoker Box, here’s a detailed breakdown of its strengths and weaknesses:

  • Durable Construction: Stainless steel build ensures long-lasting performance and resilience.
  • Vented Lid: Prevents flaming and allows optimal smoke flow for even flavoring.
  • Versatile Flavoring: Can be used with various wood chips and flavored liquids for diverse flavor profiles.
  • Compact & Convenient: Easily fits in most grills without occupying much space.
  • Size: While compact, it may require frequent refilling during longer grilling sessions.
  • Learning Curve: Achieving the right amount of smoke might require some experimentation for beginners.
  • Cleaning: The ash residues might require a bit of effort to clean post grilling.


The Char-Broil Stainless Steel Smoker Box is a versatile and reliable tool for every grilling enthusiast looking to delve into the world of smoky flavors. Its durable and efficient design, coupled with the vented lid, makes it an essential accessory for achieving gourmet grilled dishes.

Its compact size and versatile flavoring capabilities make it a joy to experiment with, allowing you to explore various flavor combinations and make every grilling session a flavorful adventure. While there are a few minor limitations, the enriching smoky flavors and the joy of culinary exploration it brings to your table make it a worthwhile addition to your grilling collection.

Whether you’re a seasoned grill master or just starting your smoky journey, the Char-Broil Stainless Steel Smoker Box promises a flavorful and exciting grilling experience, making every meal a celebration of flavors. Happy grilling!


Using a smoker box in your gas grill opens up a world of culinary possibilities. Experiment with different woods and smoking techniques to perfect your smoky creations. Whether you’re cooking for family gatherings or impressing friends at a barbecue, the smoky flavors you can achieve with a smoker box will leave a lasting impression.


  1. Can I use a smoker box on any gas grill?
    • While most gas grills can accommodate a smoker box, it’s essential to check your grill’s compatibility before purchasing one.
  2. Do I need to soak wood chips before using them?
    • Soaking wood chips is optional and can slightly alter the smoking process. Experiment to see what works best for your taste.
  3. How often should I clean my smoker box?
    • Clean your smoker box after each use to maintain its performance and prevent the buildup of residue.
  4. What’s the best wood for smoking beef?
    • Woods like hickory and oak are excellent choices for smoking beef, imparting robust flavors that complement the meat.
  5. Can I use a smoker box for vegetables and seafood?
    • Absolutely! A smoker box can add delightful smokiness to vegetables, seafood, and even cheese, opening up a world of culinary creativity.


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Jason Burbington

What started an an insatiable appetite for culinary exploration has evolved into a yearning to share all I have learnt. I look forward to providing valuable information, including detailed guides, tips, recipes, product reviews, and inspiring stories to empower individuals to elevate their outdoor cooking game.

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