When to Wrap Pork Butt For Heavenly Smoked Goodness

As someone who is truly passionate about smoking and grilling, I believe that understanding the art of barbecuing is both a science and an adventure. One of the essential aspects of smoking pork butt, a cut favored by many pitmasters, is knowing when and how to wrap it during the cooking process. In this article, I’ll share my knowledge and experiences, providing helpful suggestions and reasons for my recommendations.

What is Pork Butt?

Before diving into the wrapping technique, let’s define what pork butt is. Contrary to its name, pork butt is not from the rear end of the pig. It is a shoulder cut that comes from the upper part of the front leg. With marbling and connective tissues, pork butt is perfect for low and slow smoking, as the fat melts and creates a tender, flavorful result.

Selecting the Right Pork Butt

To achieve the best results, start by selecting a high-quality pork butt. Look for well-marbled meat with a good balance of fat, which contributes to juiciness and flavor. Ideally, choose a bone-in pork butt, as the bone adds even more taste and richness to the meat during the smoking process.

Understanding the Smoking Process

Smoking is a traditional cooking method that infuses meat with smoky flavors and tenderizes it over an extended period. This process involves cooking the pork butt at a low temperature (usually around 225°F to 250°F or 107°C to 121°C) for several hours until it reaches the desired internal temperature.

The Importance of Wrapping Pork Butt

While smoking, the pork butt goes through a phase called the “stall,” where the internal temperature plateaus or even slightly decreases for a period. This happens as the moisture evaporates from the meat’s surface, cooling it down. Wrapping the pork butt helps overcome this stall and ensures a smoother cooking process.

When to Wrap Pork Butt

Knowing the right time to wrap the pork butt is crucial. Two factors play a significant role in determining the ideal timing:

The “Stall” Phenomenon: The stall usually occurs when the pork butt’s internal temperature reaches around 160°F to 170°F (71°C to 77°C). At this point, the moisture evaporation cools the meat, and the temperature may plateau for several hours.

The Preferred Time to Wrap Based on my experiences, I prefer to wrap the pork butt when it hits an internal temperature of around 165°F to 170°F (74°C to 77°C). This timing allows enough exposure to smoke for a rich flavor while ensuring the meat stays moist throughout the cooking process.

Wrapping Methods

When it comes to wrapping methods and materials for your succulent pork butt, you have a variety of options to choose from, each with its unique advantages. Personally, my go-to choice for wrapping is heavy-duty aluminum foil or butchers paper. Let’s delve deeper into these methods and explore how they can elevate your smoking experience.

Heavy-Duty Aluminum Foil

Heavy-duty aluminum foil is a popular choice among pitmasters for wrapping pork butt. Its sturdy construction allows for a tight seal, effectively locking in the moisture and flavors during the cooking process. When using aluminum foil, ensure you have enough to fully encase the pork butt, leaving no room for steam or juices to escape. Aluminum foil is the wrapping method of choice favored by Aaron Franklin when it comes to wrapping pork butt. Witness the art of how Aaron Franklin expertly wraps pork butt in his masterclass.

Butcher Paper

Butcher paper has gained popularity in recent years for its excellent performance in smoking meat. It provides a balance between wrapping the meat and still allowing some airflow, which results in a more pronounced bark on the exterior. Butcher paper is a porous material, allowing moisture to escape slightly while retaining enough to prevent the pork butt from drying out.

Adding Flavorful Liquids

Before wrapping your pork butt, consider adding some liquid to the foil or paper to impart extra flavor and moisture to the meat. Here are some delicious options you can try: apple juice, beer or apple cider vinegar, or a mix of your favorite spices dissolved in water. A great way to incorporate these liquids is through spritzing.

Spritzing involves using a spray bottle to evenly distribute the liquid over the surface of the pork butt while it’s cooking. This method helps to keep the meat moist and infuses it with the flavors of the chosen liquid. It’s essential to do this during the cooking process, periodically opening the foil or paper to apply the liquid and then resealing it to continue cooking.

1. Apple Juice: Apple juice is a classic choice for injecting fruity sweetness into the pork butt. As the pork cooks, the apple juice infuses the meat, creating a delectable taste that pairs perfectly with smoky undertones.

2. Apple Cider Vinegar: Apple cider vinegar brings a tangy and slightly acidic touch to the pork butt. It not only enhances the flavor but also helps tenderize the meat, resulting in a melt-in-your-mouth texture.

3. Flavorful Marinade: Get creative with your favorite marinades! Whether it’s a combination of spices, herbs, and oils, or a unique homemade sauce, marinating the pork butt before wrapping will intensify the taste profile of the final dish.

The Magic of Moisture Retention: By wrapping your pork butt with either heavy-duty aluminum foil or butcher paper and introducing flavorful liquids, you create a conducive environment for moisture retention. As the pork cooks, the steam generated within the wrap envelops the meat, ensuring it stays tender, juicy, and full of flavor.

Enhanced Bark Formation: The choice between aluminum foil and butcher paper also affects the formation of the bark on the pork butt’s exterior. If you prefer a thicker, more robust bark, consider using aluminum foil, as it tightly seals in the moisture, leading to a softer and more succulent bark. On the other hand, if you want a crisper bark, butcher paper’s breathable nature allows more moisture to escape, resulting in a firmer texture.

The Wrapping Ritual

Before wrapping, take a moment to admire the beautifully smoked exterior of your pork butt. Gently transfer it onto a sheet of heavy-duty aluminum foil or butcher paper, ensuring that the meat is centered on the sheet, fat side up. Next, add a generous amount of your chosen liquid over the pork butt, making sure it’s evenly distributed.

Now, it’s time for the wrapping ceremony! Carefully enclose the pork butt, forming a tight package that locks in all the moisture and goodness. Be cautious not to leave any gaps or loose edges, as a proper seal is essential for a successful cooking process.

A Flavorsome Symphony Awaits: As the wrapped pork butt returns to the smoker, a flavorsome symphony begins. The combination of smoky aromas and the infusion of your chosen liquid creates a tantalizing experience that will have your taste buds dancing with delight.

With this knowledge of wrapping methods and materials, and the art of adding delightful liquids to the mix, you’re now armed with the secret to achieving succulent, juicy, and flavorful pork butt that will undoubtedly leave your guests coming back for more. So, fire up your smoker, embrace the magic of wrapping, and embark on a culinary journey that celebrates the art of barbecue!

Resting and Unwrapping

Once the pork butt reaches the target temperature of 195°F to 205°F, remove it from the smoker and let it rest for about 30 minutes. This resting period allows the juices to redistribute throughout the meat, further enhancing its tenderness and flavor. After resting, unwrap the pork butt, and you’re ready to pull and enjoy the mouthwatering results.

Common Mistakes to Avoid

While wrapping pork butt is a beneficial technique, it’s essential to be mindful of potential pitfalls. Avoid the following mistakes to ensure the best outcome:

  • Wrapping too early can lead to insufficient smoke penetration and a lack of robust flavor.
  • Wrapping too late may result in a dry exterior and compromised texture.
  • Overcooking the pork butt can lead to mushy meat, so pay close attention to the internal temperature.

Tips for Juicy and Flavorful Pork Butt

To elevate your pork butt game even further, consider these additional tips:

  • Apply a flavorful dry rub or marinade before smoking to enhance the taste.
  • Maintain a consistent smoking temperature throughout the cooking process.
  • Use fruitwood or hardwood chips to infuse smoky flavors into the meat.
  • Practice patience, as low and slow cooking is the key to achieving the best results.


Wrapping pork butt during the smoking process can significantly improve the end product. By understanding the stall phenomenon and monitoring internal temperatures, you can determine the perfect time to wrap your pork butt. The benefits of enhanced moisture retention, faster cooking times, and a tender texture make this technique a valuable addition to your smoking arsenal. So, fire up your smoker, select a high-quality pork butt, and let the smoky magic unfold as you wrap your way to a mouthwatering masterpiece.


1. Is pork butt the same as pork shoulder? Yes, pork butt and pork shoulder refer to the same cut of meat. Pork butt is the upper part of the front leg, while the lower part is known as the picnic shoulder.

2. How long does it take to smoke a pork butt? The smoking time can vary depending on the size and cooking temperature, but on average, it takes about 1.5 to 2 hours per pound of pork butt.

3. Can I wrap the pork butt in butcher paper instead of foil? Absolutely! Butcher paper is an excellent alternative to foil and provides similar benefits while allowing a bit more airflow for a firmer bark.

4. Can I use the pork butt drippings for sauce? Yes, you can collect the drippings from the wrapped pork butt and use them to make a delicious barbecue sauce to accompany your smoked creation.

5. Can I reheat leftover smoked pork butt? Certainly! To reheat leftover pork butt, wrap it in foil with a splash of liquid and warm it in the oven at a low temperature until it’s heated through.

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Jason Burbington

What started an an insatiable appetite for culinary exploration has evolved into a yearning to share all I have learnt. I look forward to providing valuable information, including detailed guides, tips, recipes, product reviews, and inspiring stories to empower individuals to elevate their outdoor cooking game.

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